Fabrication Process

Donard Bike frames are designed, built and tested in our workshop on the edge of Strangford Lough in Northern Ireland, click through the gallery for more information
  1. Programmable oven controller
    +
    Curing
  2. Frame testing and analysis graph
    +
    Testing Carbon Tubesets
  3. Joint Reinforcement Hand layup
    +
    Joint Reinforcement
  4. Carbon Frame construction in Frame Jig
    +
    Fitting in the Frame Jig
  5. Bike Frame Geometry and Design Blueprint
    +
    Your Design - Geometry blueprint
  6. Hand Made frame components
    +
    Brake Bridge - hand made frame parts
  7. Hand Made Carbon Fibre Tubeset Reynolds Columbus
    +
    Making your carbon fiber tubeset
  8. Completed and painted Donard Carbon and Steel Framesets
    +
    Custom Frame Painting
  9. Donard Bike Build
    +
    Building up
  10. Donard Bike on the road in the Mourne Mountains
    +
    Time to ride
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